Three types of pumping equipment are generally used:
- Piston Pump
- Pneumatic Pump
- Squeeze Pump
A trial mix is required to be made in the laboratory to find out the exact requirements of pumping concrete. Admixtures may be used to facilitate pumping of concrete.
Piston Pumps
The piston concrete pump essentially consists of a hopper (A) equipped with remixing blades for receiving the mixed concrete, and inlet valve (B), an outlet valve (C) and a piston (D). Fresh concrete is poured in the hopper. When the piston executes the backward or suction stoke, the inlet valve opens while the outlet valves closes and the concrete is drawn form the hopper.
The Working Cycle of the Piston Concrete Pump |
During the forward or delivery stroke, the concrete is forced into the pipeline through the outlet valve which has now opened; Piston pumps can be operated either mechanically or hydraulically. In order to achieve steady flow of concrete, it is now usual to employ pumps with two pistons, which operate alternately such that while one is in suction stroke the other is delivering the concrete into pipeline.
Pneumatic Pumps
Pneumatic pumps essentially consist of a pressure vessel placer and a compressor. The concrete is delivered into the pressure vessel and this vessel is sealed. Compressed air is now supplied through the top of the vessel. resulting in pushing out of concrete 'through a pipe at the Bolton. which delivers concrete in the formwork. However to bleed off air and to prevent spraying of concrete which causes segregation and may disturb reinforcement or damage formwork, a reblending discharge box is provided at the end of the line. Also to stabilise the compressed air supply, an air receiver tank is provided next to the compressor.
Pneumatic Pumps |
Squeeze Pressure rumps
The squeeze pressure pump comprises a collecting hopper with rotating blades, pumping tube, and rollers operating inside a pump chamber which is maintained under high vacuum. The concrete received in the collecting hopper is pushed towards the pumping tube by the rotating blades. The rollers press the concrete through the tube into a flexible material hose which runs inside the periphery of the pump chamber. The rotating rollers which are generally hydraulically powered, rotate on the flexible hose and squeeze out the concrete at the top under pressure. The vacuum in the chamber aids steady flow of concrete. Squeeze pumps are often mounted on a truck and may deliver concrete through a folding boom.
Squeeze Pressure pumps |
Nice post. It has a great information.
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The difference in the concrete pumping systems is interesting. The third one looks much more condensed and contained compared to the other two. It sounds like I am used to seeing the third one because it is the one that is typically on the trucks that are around town.
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Do the cement trucks have one of these pumps in that cylinder that they have on the truck? I have always wondered what the purpose of that cylinder. I also never knew what kept the concrete from hardening in there. If it were to harden they would have serious problems with the truck. http://masterlinkpumping.com/?page_id=17
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