Brick Masonry Wall
Bricks should be of standard dimensions, sound, well-burnt and free from defects, ringing clearly when struck with a trowel and as per approved sample. The bond used should be English with frog upwards. (No frog is provided in machine made bricks). At all corners alternate courses of brick work should be headers and stretchers respectively for effective bonding of the two walls.
Excepting for the closer, no half bricks bats must be allowed. Bricks used for face work are to be uniform in colour and of the best shape. Verticality of the walls, corners and jambs should be frequently checked with plumb bob. RCC bed blocks should be provided and properly cured where RCC beams/steel girders trusses rest on walls. Lintels should have sufficient bearing on either sides.
Gocxl liaison must be maintained between BIR and EIM staff so that cable conduit holes and chases for electric/water supply/samtary fittings are placed in correct position as the masonry proceeds. It is undesirable to make holes or damage walls later on after brick work is completed. Chases in brick work should be cut with a sharp chisel not less than 14 days after the brick work is completed.
Further points to observe are given as under:
- See that the bricks are up to standard. Bats and rejected bricks should be removed from the site of the work.
- See that bricks are well soaked in water before use in all works (except masonry in mud mortar).
- Get to know the details of the bond required and see that correct bond is used and that bricks with frogs are placed with frog upwards.
- Check frequently for (i) Thickness of masonry, (ii) verticality of walls, (iii) verticality of comers, (iv) horizontdity of courses and (v) breathing of joints.
- See that the joints are of correct thickness, thick joints are wasteful of mortar and a sign of slip-shod work.
- Insist that proper brick enclosures arc made for mixing mortar. The enclosures should be of small size keeping in view the quantity of mortar that is to be mixed at one time for use by masons within about half an hour in case of cement mortar and two hours in case of lime-cement mortar and one working day-in case of lime mortar.
- In using coverlet mortar, insist on the minimum quantity of water necessary to obtain a workable mortar being used. See that water is added slowly alter thorough dry mixing. In using lime mortar ensure that lime is first thoroughly slaked unless the lime used is hydrated bagged lime.
- See that joints are correctly tilled. All brick-layers prefer to lay bricks dry and fill mortar from the top. Do not allow this in any circumstances. Have sample of masonry made in your presence and insist on all masonry being in accordance with these samples. Any masonry found being done by the wrong method should be rejected and dismantled in your presence.
- See that water arrangements for tops of walls at close of work are made where required.
- Where pointing is in the same mortar as for the brick work it is usual to specify that joints are struck as the work proceeds. If additional pointing or plastering is required, rake the joints upto 10 mm soon after the mortar has become slightly stiff and before the close of the work.
- Watch that put-log holes do not damage the stability of masonry.
- See all hold fasts and holding down bolts before they are put in, to ensure that they are in accordance with specification and treated with preservative against rust as specified. Always have them put into the work in your presence and ensure that they are properly surrounded with mortar or concrete as specified. Where bricks are laid in mud or lime mortar, masonry round the hold fasts should be in cement mortar.
- See that temporary battens are provided at the bottom of door frailness where culls do not exist. Provide temporary diagonal battens where openings are large.
- See that no woodwork comes within 20 cm of flues.
- Check sizes of all rooms as scan as work starts on superstructure.
- It is comparatively easy to supervise masonry work when taus is below eye level. When the work gets above eye level it is much more necessary, but not so easy. Insist, therefore, on good ladders and good scaffolding being provided so that you can get about and watch the masonry being done and examine it thoroughly.
- See that frames are set forward to the thickness of plaster when required to be flush with plastered surface.
- See that all hidden faces of woodwork are treated with preservative as specified before being placed in position. Contractors are particularly inclined to give such surfaces a nominal coating only, Insist on the whole surface being properly treated.
- Work should proceed at one level. Where, for any reason, it becomes essential to leave any portion of work and proceeded with that on either side of it, see that work is stepped back and not merely "toothed". It is important to ensure that cross walls, returns, buttresses are built up course by course and carefully bonded with the main walls.
- All masons are careless about making sides of door and window openings truly vertical. Check these frequently as work goes up. Also see that lintels are horizontal and provided with adequate bearing.
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